2017年7月31日星期一

US customers come to find chewing gum production equipment

Recently in Foshan it is so hot that difficult to resist, but the hot weather can not stop the arrival of our customers. In the morning of July 25th, we ushered in a customer from the United States, that the Uncle Sam came here for chewing gum production equipment.
Chewing gum we all know, but do you know how it is produced? To produce chewing gum, the most important thing is the raw materials kneading equipment in the beginning, and generally used is that we often say kneading machine. After the raw material is kneaded by the kneader, it is cut into the desired shape by the extruder, and then cooled and aged, after which the mixture is coated with sugar, polished, and finally packaged and listed for sale!
This time Uncle Sam came to JCT Machinery, that is, for this set of chewing gum production equipment, the kneading machine. For the production of chewing gum, kneading machine is the most important. For this we are also grateful to Uncle Sam for our trust and recognition. We will guarantee the quality and service to the equipment for you. For more requirements about purchasing chewing gum production equipment you can feel free to contact with JCT Machinery!

JCT Machinery and Uncle Sam's sigma kneading machine

Remembering that some people have said, every good thing is worth our heart to wait, like today the coming of Uncle Sam. This is a very handsome Uncle Sam, is also a very experienced American engineers. His conversation ways with us are very humorous, we spent the pleasant time during the negotiation! So how is the title said JCT Machinery and Uncle Sam's sigma kneading machine?
Of course, we did not forget our duty, this time the customer's coming is for a 5L and a 1000Ll sigma kneading machine. In full understanding of our equipment parameters and specifications, we took him to our workshop to see our production condition and equipment. The Uncle Sam can not help but stretched out the thumb, highly appreciating the production of our equipment. In the whole process of negotiations is very smooth, we are also grateful to the Uncle Sam's recognition. Your trust is the driving force of our progress!
Well, today Sara share here, and if you have any sigma kneading machine and other equipment and production process, you can always contact JCT Machinery, we'll professional for you to answer and design.

Let me tell you high temperature silicone rubber production steps

Silicone rubber is also known as high temperature vulcanized silicone rubber, generally widely used in aviation, cable, electronics, electrical appliances, chemicals, instrumentation, cement, automotive, construction, food processing, medical equipment and other industries. Do you know about the production steps of high temperature silicone rubber?
Because the market is broad, now more and more people want to build their own rubber production line, but for some reason of lacking technology, knowledge, recipes and other reasons that it is difficult to get started. As a professional manufacturer specializing in supplying high temperature silicone rubber making machine for over 15 years, now let us tell you the production steps about it.
To produce high temperature silicone rubber, the generally production steps and necessary equipment is: kneading machine (for base material) → charging tray → rubber mill (for cooling) → storage material table (recommended to be movable) → rubber strainer (as filter and molding) → conveying roller → Packaging. In the production of rubber is not required to use the heating device, and the cooling system is generally recommended air-cooled chiller. According to the different technology, high temperature silicone rubber is also divided into two kinds: 40 ℃ and 70 ℃. For more information about high temperature silicone rubber production equipment, you can contact JCT Machinery!

What do you know about super glue adhesive and its uses?

Super glue adhesive is an industrial adhesive, containing organic solvent toluene. It is a single component new transparent solution of plastic, room temperature curing, easy to operate, with excellent water, oil, acid and alkali characteristics. Often stored in canned or tube and other containers.
Super glue adhesive is also worthy of the name, as long as the use of 6 square centimeters of adhesive more than one ton of things can be sticked. It is because of its main ingredient, cyanoacrylate (C5H5NO2). Cyanoacrylate is an acrylic resin that can be almost instantaneously bonded to form its most robust chemical bond. The only reaction it needs is the presence of hydroxide ions in the water.
Generally the common production equipment for super glue adhesive is the reactor (to be vacuum). 
In our daily use, super glue adhesive is mainly for soft PVC, synthetic leather, PU artificial leather, butyl rubber, vulcanized rubber, imitation sheepskin, and other materials of mutual adhesion self-adhesive. At the same time the bonding effect on the soft PVC and iron, steel and other metal is very good. If you have more questions about the super glue adhesive production process, production equipment and other needs, you can contact JCT Machinery!

Saudi Arabian client visited JCT Machinery for discussing best super glue production line equipment

On July 22th, 2017, a client from Saudi Arabia visited JCT Machinery for discussing best super glue production line equipment. Now let me tell you how is the visit.
In the morning of last Saturday, our colleague got to know the news that he would come and started to make some preparation. We confirmed the time after lunch that he would come, and then drove to his hotel pick him up. Through talking with him, we knew he is a strict person and has superior ability in arranging his time. Thus it is nothing strange that after visiting us he would go to see a friend as well as attend a meeting. He also has studied China before, so can hear and understand some chinese. For every client, we are all willing to keep good impress for each other.
As for the needs of this client, we know super glue is often used in many area in our daily life. It is an industrial adhesive, containing organic solvent toluene, which storage method is canned or tube and other containers. If you want to know more information about best super glue production line equipment, you can contact with JCT Machinery!

When the reactor tank appears to seal leak, how can we solve?

With the continuous development of the chemical industry, the use of the reactor is more and more. However, due to some uncontrollable factors, improper maintenance of staff operations, the use of time and so on, will affect the reactor seal, resulting in the reactor does not work or there are security risks. When the reactor tank appears to seal leak, how can we solve?
When sealed with a filler: 
1. The stirring shaft is worn or corroded at the filler, causing the gap to be too large 
2. Oil ring location not suitable or blockage can not form oil seal 
3. Gland can not press tightly, poor quality for filler, or used for a long 
4. Filler container is corroded 
When using mechanical seals 
1. The deformation or damage of the surface of the static and dynamic ring 
2. Surface than the pressure is too large, friction generated thermal deformation 
3. Seal ring selection is not right, the pressing force is not enough, or V-shaped ring mounted anti, loss of sealing 
4. The vertical error of the axis and the static ring surface is too large 
5. Operating pressure, temperature instability, hard particles into the friction involved 
6. The amount of shaft string exceeds the target 
7. seam leakage in the inlaid or adhesive dynamic, static ring
Treatment: 
For the first case 
1. Replace or repair the stirring shaft and machine on the machine to ensure roughness 
2. Adjust the oil ring position and clean the oil path 
3. Compress the packing, or replace the packing 
4. A repaired or replaced 
For the second case 
1. Replace the friction pair or re-grinding 
2. Adjust the pressure to be appropriate to strengthen the cooling system, take away the heat in time 
3. Seal ring selection, installation should be reasonable, have enough compression force 
4. stop, re-find, to ensure that the vertical is less than 0.5mm 
5. Strict control of process indicators, particles and crystallization can not enter the friction pair 
6. Adjust the maintenance of the shaft to achieve the amount of channeling 
7. Improve the installation process, or the amount of interference should be appropriate, or adhesive to be easy to use, solid 
When the reactor tank appears to seal leak, how can we solve? If you face with problems like these above, welcome to consult to us!

Do you know how to deal with these conditions when the industrial fermenter mixing reactor is in use?

In the daily use of the industrial fermenter mixing reactor, with the passage of time, sometimes there will inevitably be some minor problems, but sometimes if we directly contact the manufacturers to come to deal with, often found that these problems are very simple can be resolved.
First, the industrial fermenter mixing reactor suddenly appeared noise 
In general, the reactor has a noise, most of the reason is stirrer friction inside the kettle, such as the snake tube, thermometer tube or wall stirrer loose, lining drum and stirrer impact, stirrer bending or bearing damage. 
Common solutions are: 
1. Reactor shutdown maintenance, correction, so that the mixer and accessories have a certain spacing. 
2. Stop running, check, fasten the bolts. 
3. Repair the part or replace it. 
4. Repair, or replace the mixing bracket bearings of the reactor
Second, current of the industrial fermenter mixing reactor exceeds rated: 
In general, there are some possible reasons that the motor current of the reactor exceeds the rate or set value: bearing damage, low temperature inside the reactor, material's high viscosity, spindle speed faster, agitator diameter is too large and so on. 
Solution: 
1. Replace the reactor with the stent bearing 
2. According to the reactor operating procedures to adjust the temperature, material viscosity can not be too high 
3. Control the spindle speed in a certain range 
4. Adjust the diameter and angle of the mixing blade
Third, the industrial fermenter mixing reactor work instrument is not normal: 
1. Generally because the reactor work instrument produces over-temperature, overpressure phenomenon, instrument failure, control is not strict. 
Solution: check, repair control device, strictly enforce the operating procedures, while stopping other operations. 
2. Improper operation such as improper proportion of raw materials; produce a severe reaction. 
Solution: According to the operating method, take emergency pressure relief, in strict accordance with the operating procedures. 
3. due to heat transfer or agitator performance is poor, resulting in side effects. 
Solution: According to the actual experience to adjust, under normal circumstances, such as the thermometer shows running a temperature difference within a certain range. If the deviation is large, check the probe or conveyor. Increase the power of the stirrer, and provide the heat transfer effect of heating. 
4. Reactor intake valve aging or intake pressure is too large. 
Solution: close the total intake valve, maintenance.
More problems about maintenance of industrial fermenter mixing reactor you have can feel free to contact us!

When the reactor tank appears to seal leak, how can we solve?

reactor tank

With the continuous development of the chemical industry, the use of the reactor is more and more. However, due to some uncontrollable factors, improper maintenance of staff operations, the use of time and so on, will affect the reactor seal, resulting in the reactor does not work or there are security risks. When the reactor tank appears to seal leak, how can we solve?

reactor tank

When sealed with a filler:
1. The stirring shaft is worn or corroded at the filler, causing the gap to be too large
2. Oil ring location not suitable or blockage can not form oil seal
3. Gland can not press tightly, poor quality for filler, or used for a long
4. Filler container is corroded
When using mechanical seals
1. The deformation or damage of the surface of the static and dynamic ring
2. Surface than the pressure is too large, friction generated thermal deformation
3. Seal ring selection is not right, the pressing force is not enough, or V-shaped ring mounted anti, loss of sealing
4. The vertical error of the axis and the static ring surface is too large
5. Operating pressure, temperature instability, hard particles into the friction involved
6. The amount of shaft string exceeds the target
7. seam leakage in the inlaid or adhesive dynamic, static ring

seal leak

Treatment:
For the first case
1. Replace or repair the stirring shaft and machine on the machine to ensure roughness
2. Adjust the oil ring position and clean the oil path
3. Compress the packing, or replace the packing
4. A repaired or replaced
For the second case
1. Replace the friction pair or re-grinding
2. Adjust the pressure to be appropriate to strengthen the cooling system, take away the heat in time
3. Seal ring selection, installation should be reasonable, have enough compression force
4. stop, re-find, to ensure that the vertical is less than 0.5mm
5. Strict control of process indicators, particles and crystallization can not enter the friction pair
6. Adjust the maintenance of the shaft to achieve the amount of channeling
7. Improve the installation process, or the amount of interference should be appropriate, or adhesive to be easy to use, solid
When the reactor tank appears to seal leak, how can we solve? If you face with problems like these above, welcome to consult to us!

seal leak

In the daily production you have to be aware of the small machine troubleshooting of chemical reactor

chemical reactor

With the use of the reactor longer and longer, there will inevitably be some minor problems, but we all know that because of this and then stop production, our loss will be very large. Today I will tell you about some of the reactor troubleshooting methods, hoping to help everyone.

chemical reactor

1. Phenomenon: Leakage occurs at the sealing surface.
Cause: The bolt is loose and the gasket is deformed.
Remedy: Re-tighten the bolts. If invalid, replace the gasket.
2. Phenomenon: Leakage occurs at the bottom discharge valve.
Cause: The valve sealing surface is damaged.
Remedy: Replace the stem.
3. Phenomenon: In the magnetic stirrer, there is friction voice.
Reason: sleeve, bearing friction gap is too large within the magnetic steel rotation occurs swing.
Remedy: Replace the sleeve or bearing according to the original model size.

machine troubleshooting

Of course, in our daily production will encounter may encounter a variety of problems. The most correct way is before we use, we should follow the reactor manufacturer's technical guidance. If you find any problems in production, you should consult JCT Machinery in time. Especially high temperature, high pressure reactor, we should pay more attention to chemical reactor maintenance and small machine troubleshooting.

machine troubleshooting

2017年7月19日星期三

Uzbekistan handsome men visited JCT Machinery for DOP plasticizer production line

These days the weather is sunny and sometimes rainy, inexplicable to Foshan air a bit more enthusiasm! On July 13, several Uzbekistan handsome men visited JCT Machinery, for plasticizer production line. How is it?
Also known as plasticizers new environmental synthesizing plant esters, mixed with better than DOP used alone. It can fully reduce the production costs of enterprises, with environmental protection, non-toxic, mechanical stability, good gloss, plasticizing high efficiency, good compatibility, easy to oxidize and volatile, can inhibit the oily role of oil ester and so on.
The main production equipment for DOP is reactor, the Uzbekistan handsome men coming to our factory is also for this. Here we are also grateful to Uzbekistan's allies for our recognition! If you have any problem about DOP plasticizer production equipment, we welcome your inquiry!

Do you know what is granular hot melt adhesive production equipment?

With the continuous development of industrialization, the amount of glue for the amount is also growing. Hot melt adhesive is mainly used in leather, handicrafts, shoes, coating, ceramics, shades, plastic, metal, wood, paper, toys, electronics, furniture, Pearl cotton, food packaging, Speaker and other mixing. So, how many things do you know about the production of granular hot melt adhesive production equipment? Now let me tell you.
About hot melt adhesive, generally divided into three types: Lump, bar shape, granule. The mixing device is the same, you can use the reactor or kneading machine. The difference lies in the molding, because of its different production processes, the use of the production equipment is not the same. What is granular hot melt adhesive production equipment? 
General equipment used in the production of granular hot melt adhesive is as follows:
Reactor (or kneader, for mixing) - Storage tank (this one according to the customer's needs, it is mainly for storage of those mixed materials, which can improve production efficiency) 
- Extruder (make an extruder at the bottom of the tank) 
- Underwater pelletizing (after extrusion through motor pelletizing in the water, but due to the water temperature would reach 10-15 degrees Celsius, should be equiped with the ice machine, and need shaker for brush) 
- Since the surface of the hot melt adhesive particles after forming is very rough, so there is a step is to polish, through the mixing tank (with calcium powder mixing, the surface treatment) 
- the last is filling, through the filling machine for hot melt adhesive packaging. 
Any requirements about granular hot melt adhesive production equipment you need can feel free to contact JCT Machinery!

Hot melt glue equipment shipped to Huizhou from Foshan today!

On July 12th, 2017, it is in the early morning, our hot melt glue equipment set out shipment to Huizhou. These machines are additional equipment of hot melt glue making machine, including 3 sets of 1700L polished hot melt glue mixing tanks and the corresponding heat preservation storage tanks.
This hot melt glue equipment order is placed by domestic customers in Huizhou. The 3 people has come to our factory for consulting the project before, and we know that these machines bought for expanding production of hot melt glue. They has superior chacteristics in dong things efficiently, after checking with cooperator together, they signed up the contract as well.
We feel gratitude to these cooperators and will make sure the good quality of each machine we produced, so that we can prepare for shipment and send our machines with safety to every customer. Any questions about hot melt glue equipment you have can feel free to contact us!